CBN (cubic boron nitride) is a highly sought-after abrasive grain due to its exceptional hardness and chemical inertness, second only to diamond. Our new CBN abrasives are specially designed to tackle the toughest materials, including hardened steel (>55 HRC), ceramic materials, high-speed steel, nickel-based superalloys, and chilled castings.One of the key features of our CBN abrasive belts is their flexibility, thanks to the use of patented aramid fibers as a support material. Aramid fibers, also known as Kevlar, are renowned for their high strength, elongation, and vibration-dampening properties. To further enhance the durability and performance of our CBN abrasives, the support material is applied with a formfitting copper layer.The CBN crystals are then bonded to the abrasive belt using a galvanic process that involves a nickel-based alloy. Depending on the application, the CBN crystals can be arranged in a regular intermittent pattern or with no spacing, covering the entire surface of the belt. This ensures maximum cutting efficiency and a longer service life for the abrasive belt.Whether you're working with tough materials like hardened steel or looking for a high-performance abrasive solution for your manufacturing process, our CBN abrasives are the perfect choice. With their exceptional hardness, chemical inertness, and flexible design, they offer unparalleled cutting power and durability.

CBN:

Hardened steels, chrome (layers), carbon metals, grey cast iron

Recommended grinding:

Grinding of surfaces, edges and cylindrical workpieces

Types of workpieces:

Rollers, (paper) cylinders, glass edges, marble and granite slabs, ceramic coated elements

Operation:Robots, automated grinding and grinding by hand.

Grit: customized,Lenght: 8-69000mm,widith:5-400mm

Very long service life Extremely hard materials can be machined High stock removal rate

– due to patent-registered manufacturing method

– due to selective and first-class grain quality

– due to the use of special cloth

– due to innovative grain and belt bonding technology

Consistent surface quality Suitable for dry and wet grinding

– due to excellent grinding power of the cubic boron nitride

– due to the avoidance of thermal damage to the parent material by cool grinding

Application:

CBN (Cubic Boron Nitride) Abrasive Sanding Belts are advanced abrasive tools designed for precise sanding and grinding applications, especially when working with hard and tough materials. They find extensive use across various industries that require high-precision material removal:

Metalworking: CBN sanding belts are crucial in the metalworking industry for sanding and shaping hardened steel, high-speed steel, and other ferrous materials. They are employed in tasks such as tool and die making, sharpening cutting tools, and precision grinding.
Aerospace: In aerospace manufacturing, CBN belts are used for sanding and grinding critical components like aircraft engine parts, turbine blades, and aerospace alloys due to their ability to maintain tight tolerances and produce superior surface finishes.
Automotive: CBN abrasive sanding belts play a vital role in automotive manufacturing, particularly in the production of engine components, transmission parts, and high-precision gears.
Bearings: They are used in the production of bearings to achieve precise shapes and tolerances, ensuring smooth and efficient bearing operation.
Ceramics and Hard Materials: CBN sanding belts are suitable for sanding ceramics, advanced ceramics, and extremely hard materials that are challenging to process with conventional abrasives.

Features:

Cubic Boron Nitride Abrasive: CBN belts are coated with cubic boron nitride, an exceptionally hard material that rivals diamond in hardness. This characteristic makes them ideal for sanding hard materials.
High Thermal Conductivity: CBN exhibits high thermal conductivity, which helps dissipate heat generated during sanding, reducing the risk of overheating and thermal damage to the workpiece.
Precision Sanding: CBN abrasive sanding belts excel in precision sanding applications, delivering consistent results and maintaining tight tolerances.
Longevity: CBN abrasive is highly durable, ensuring an extended belt life and reduced tool wear, resulting in cost savings.

Performance:

CBN Abrasive Sanding Belts offer outstanding performance in various aspects:

Efficient Material Removal: They remove material efficiently, especially from hard and difficult-to-machine materials, resulting in reduced sanding time.
High Surface Finish: CBN belts produce superior surface finishes, reducing the need for additional finishing processes.
Dimensional Accuracy: These belts maintain precise dimensions and tolerances, ensuring the workpiece meets strict quality standards.
Reduced Heat Generation: CBN's high thermal conductivity minimizes heat buildup during sanding, preventing thermal damage to the workpiece.
Longevity: CBN abrasive sanding belts have a long lifespan, reducing the frequency of belt replacements and associated downtime.
Versatility: They are versatile tools suitable for a wide range of materials and applications, making them a valuable asset in industries that require high-precision sanding and grinding.

Order Code Format

Som inkluderer følgende komponenter:

CBNSB: Dette er sandsynligvis en forkortelse eller kode, der repræsenterer vores produkt.
Længde: Dette skal erstattes med den ønskede længde af produktet, du vil bestille.
Bredde: Dette skal erstattes med den ønskede bredde af produktet, du vil bestille.
Kornstørrelse: Dette skal erstattes med den specifikke kornstørrelse eller slibehårdhed, du kræver for produktet."

Specifikation

Kornstørrelse: Fås i forskellige kornstørrelser, herunder 60, 120, 240, 400, 600, 800, 1200, 1500 og 1800 korn. Valget af kornstørrelse afhænger af den nødvendige slibehårdhed til din specifikke anvendelse.

Størrelse (Diameter): Kluden fås i forskellige størrelser for at imødekomme forskellige værktøjer og anvendelser, med diametre, der inkluderer:

Diameter x Bredde:

ø75x36mm, ø75x38mm, ø75x50mm, ø100x38mm, ø150x38mm, ø150x50mm, ø150x64mm, ø150x65mm, ø200x40mm, ø200x50mm, ø200x64mm, ø200x65mm, ø200x75mm, ø200x64mm,

Længde x Bredde:

330x8mm, 457x18mm, 520x20mm, 533x30mm, 540x30mm, 570x25mm, 610x25mm, 750x25mm, 762x25mm, 820x40mm, 830x70mm, 914x50mm, 1010x70mm, 1100x100mm, 1160x100mm, 1180x80mm, 1180x100mm, 1220x50mm, 1600x8mm, 1600x15mm, 1800x50mm, 1800x70mm, 1800x80mm, 1800x100mm, 1830x100mm, 2000x50mm, 2000x100mm, 2130x60mm, 2130x100mm, 2400x100mm, 2500x100mm, 2500x150mm, 2642x100mm, 2690x100mm, 2700x16mm, 3350x50mm, 3350x60mm, 3350x100mm, 3500x100mm, 3500x150mm osv.

Anvendelser

Metalbearbejdning: CBN slibebånd anvendes bredt i metalbearbejdningsapplikationer, herunder slibning, slibning og polering af højhastighedsstål (HSS), værktøjsstål, hærdet stål og andre jernholdige legeringer. De er essentielle for præcisionsbearbejdningsoperationer.
Hærdede Materialer: Disse bånd er særligt effektive til slibning og færdiggørelse af hærdede materialer, der er udfordrende at arbejde med ved hjælp af traditionelle slibemidler. De udmærker sig i opgaver som formning, profilering og opnåelse af præcise dimensioner.
Luftfartsindustrien: I luftfartsindustrien bruges CBN slibebånd til slibning og færdiggørelse af kritiske komponenter som turbineblade, flymotordele og luftfartslegeringer, hvor præcision og holdbarhed er afgørende.
Bilindustrien: De anvendes i bilsektoren til opgaver som slibning og polering af motordele, krumtapaksler, kamaksler og andre komponenter, der kræver høj præcision og overfladekvalitet.
Værktøjs- og Støbeindustrien: CBN slibebånd er essentielle i værktøjs- og støbefremstilling til præcisionsslibning og vedligeholdelse af skærekantene på værktøjer, herunder bor, endefræser og indsatsdele.
Lager og Gear: Disse bånd anvendes i fremstillingen af lejer og gear, hvor præcise dimensioner og overfladebehandling er afgørende for ydeevne og holdbarhed.

Features

Cubic Boron Nitride Slibemiddel: Den fremtrædende egenskab ved CBN slibebånd er brugen af CBN som slibemateriale. CBN er kun næst efter diamant i hårdhed og er exceptionelt velegnet til at slibe hårde materialer som stål og legeringer.
Ekstraordinær Hårdhed og Varmebestandighed: CBN er meget varmebestandigt, hvilket gør det muligt at opretholde sin skæreevne selv ved høje temperaturer. Dette gør CBN slibebånd velegnede til højhastighedsslibeapplikationer.
Lang Levetid: CBN slibebånd har en længere levetid sammenlignet med traditionelle slibebånd, hvilket reducerer hyppigheden af båndskift og øger produktiviteten.
Præcis Materialefjernelse: De giver præcis materialefjernelse, hvilket sikrer, at arbejdsstykkerne opretholder deres ønskede dimensioner og tolerancer under slibeprocessen.
Konsistent Overfladefinish: CBN slibebånd leverer en konstant og høj kvalitet på overfladefinishen, hvilket gør dem ideelle til applikationer, hvor overfladens æstetik og kvalitet er afgørende.
Alsidighed: Selvom de primært bruges på hærdede materialer, kan CBN slibebånd også være effektive på blødere materialer, hvilket giver alsidighed i forskellige applikationer.
Tør og Vådt Brug: Afhængigt af produktet kan CBN slibebånd bruges til både tørre og våde slibeapplikationer, hvilket giver brugerne mulighed for at vælge den mest egnede metode til deres specifikke behov.
Sikkerhedsforanstaltninger: Der bør tages passende sikkerhedsforanstaltninger ved brug af CBN slibebånd, herunder brug af passende personligt beskyttelsesudstyr (PPE) og sikring af sikker maskinbetjening.

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Frequenstly Answer Qeustion

Q: Electroplated diamond belt VS CBN Sanding Belt

Diamant er hårdere end CBN slibemiddel, men termisk stabilitet er lavere. CBN bånd kan bearbejde jernholdige metaller og legeringsmaterialer. Dette har givet en ny bearbejdningsmetode til at bearbejde materialer med sejhed, vedholdenhed og nogle sværtbearbejdelige materialer.

Q: What are the typical applications for CBN Abrasive Belts?

A2. CBN Abrasive Belts are widely used in various industries, including metalworking, aerospace, automotive, tool and die manufacturing, and more. They are used for precision grinding and finishing tasks on hardened materials, such as tool steel, high-speed steel, and aerospace alloys.

Q: Can CBN Abrasive Belts be used for both wet and dry grinding applications?

A4. Yes, depending on the specific product, CBN Abrasive Belts can be used for both wet and dry grinding applications. Users can choose the method that best suits their needs and the requirements of the workpiece.

Q: How do I maintain and extend the lifespan of CBN Abrasive Belts?

A6. To extend the lifespan and maintain the performance of CBN Abrasive Belts, it's essential to keep them clean and free from debris during use. Proper tension and tracking on the grinding machine are also crucial for consistent results.

Q: Q8. Can CBN Abrasive Belts be used on softer materials as well?

A8. While CBN Abrasive Belts are primarily designed for hardened materials, they can also be effective on softer materials. Their versatility allows for a range of applications, but they truly shine when used on hard materials that challenge traditional abrasives.

Q: What is CBN, and what sets CBN Abrasive Belts apart from traditional abrasive belts?

A1. CBN stands for Cubic Boron Nitride, a superhard material second only to diamond in hardness. CBN Abrasive Belts use CBN as the abrasive material, making them exceptionally effective for grinding and finishing hard materials like steel and alloys. They excel in precision, longevity, and heat resistance compared to traditional abrasive belts.

Q: What advantages do CBN Abrasive Belts offer over traditional abrasives?

A3. CBN Abrasive Belts offer several advantages, including exceptional hardness, heat resistance, precise material removal, longevity, and consistent surface finish. They are particularly valuable for maintaining workpiece dimensions and achieving high-quality surface finishes.

Q: Are CBN Abrasive Belts compatible with all types of grinding machines?

A5. Compatibility may vary depending on the specific CBN Abrasive Belt and the grinding machine. It's important to ensure that the machine is designed to work with abrasive belts and that it can operate within the recommended parameters, including speed and tension.

Q: What safety precautions should be followed when using CBN Abrasive Belts?

A7. Safety is paramount when using CBN Abrasive Belts. Users should wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and dust masks. Follow safety guidelines and the manufacturer's recommendations for safe and efficient operation.

Q: What benefits can I expect from using CBN Abrasive Belts in my applications?

A9. Brug af CBN slibebånd kan give fordele som præcis materialefjernelse, forlænget værktøjslevetid, konsistente overfladebehandlinger og øget produktivitet. De er essentielle værktøjer i industrier, hvor præcision og holdbarhed er afgørende.