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CBN Abrasive Products
CBN Gridning Wheel

Electroplated Cubic Boron Nitride (CBN) products are high-performance tools for various industrial applications. These products are made by electroplating a layer of CBN particles onto a metal substrate, which provides excellent bonding and durability.
CBN WHEEL: CBN wheels are used for grinding and shaping hard materials such as hardened steel, cast iron, and superalloys. They are available in various shapes and sizes and can be used for both wet and dry grinding.
CBN BELT: CBN belts are used for precision grinding and polishing of hard materials such as ceramics, glass, and tungsten carbide. They are available in various grit sizes and can be used for both flat and curved surfaces.
CBN PAD: CBN pads are used for polishing and finishing of hard materials such as granite, marble, and concrete. They are available in various grit sizes and can be used for both wet and dry polishing.
CBN BLADE: CBN blades are used for cutting hard materials such as ceramics, glass, and tungsten carbide. They are available in various sizes and can be used for both wet and dry cutting.
CBN products have several advantages over electroplated diamond products. CBN is harder than diamond and has better thermal stability, which makes it more suitable for high-temperature applications. CBN is also more chemically stable than diamond, which makes it more resistant to chemical reactions with the workpiece material. However, CBN is not as versatile as diamond and cannot be used for cutting non-ferrous materials such as aluminum and copper.
To use CBN products, it is important to follow the manufacturer's instructions carefully. The products should be used with appropriate safety equipment such as goggles and gloves. The workpiece should be properly secured and the tool should be operated at the recommended speed and pressure.
In conclusion, Electroplated Cubic Boron Nitride (CBN) products are high-performance tools that offer excellent grinding, polishing, and cutting capabilities for hard materials. They are easy to use and provide superior performance compared to electroplated diamond products in certain applications.

Application:

CBN (Cubic Boron Nitride) Abrasive Products represent a category of advanced abrasive tools designed for precision machining and material removal applications. These products are particularly well-suited for working with hard and tough materials. They find extensive use across various industries that demand high-precision cutting, grinding, and shaping:

  1. Metalworking: CBN abrasive products are essential in the metalworking industry for cutting, grinding, and shaping hardened steel, high-speed steel, and other ferrous materials. They are used in tasks such as tool and die making, sharpening cutting tools, and precision machining.

  2. Aerospace: In aerospace manufacturing, CBN products are employed for machining critical components like aircraft engine parts, turbine blades, and aerospace alloys due to their ability to maintain tight tolerances and produce superior surface finishes.

  3. Automotive: CBN abrasive tools play a vital role in automotive manufacturing, particularly in the production of engine components, transmission parts, and high-precision gears.

  4. Bearings: They are used in the production of bearings to achieve precise shapes and tolerances, ensuring smooth and efficient bearing operation.

  5. Ceramics and Hard Materials: CBN abrasive products are suitable for machining ceramics, advanced ceramics, and extremely hard materials that are challenging to process with conventional abrasives.

Features:

  1. Cubic Boron Nitride Abrasive: CBN products are coated or impregnated with cubic boron nitride, an exceptionally hard material that rivals diamond in hardness. This characteristic makes them ideal for machining hard materials.

  2. High Thermal Conductivity: CBN exhibits high thermal conductivity, which helps dissipate heat generated during machining, reducing the risk of overheating and thermal damage to the workpiece.

  3. Precision Machining: CBN abrasive products excel in precision machining applications, delivering consistent results and maintaining tight tolerances.

  4. Longevity: CBN abrasive is highly durable, ensuring an extended product life and reduced tool wear, resulting in cost savings.

Performance:

CBN Abrasive Products offer outstanding performance in various aspects:

  • Efficient Material Removal: They remove material efficiently, especially from hard and difficult-to-machine materials, resulting in reduced machining time.

  • Superior Surface Finish: CBN products produce superior surface finishes, reducing the need for additional finishing processes.

  • Dimensional Accuracy: These products maintain precise dimensions and tolerances, ensuring the workpiece meets strict quality standards.

  • Reduced Heat Generation: CBN's high thermal conductivity minimizes heat buildup during machining, preventing thermal damage to the workpiece.

  • Longevity: CBN abrasive products have a long lifespan, reducing the frequency of product replacements and associated downtime.

  • Versatility: They are versatile tools suitable for a wide range of materials and applications, making them a valuable asset in industries that require high-precision machining and material removal.

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Frequenstly Answer Qeustion

Q: What are the situations where diamonds are used as cutting tool?

Diamond excels in "hardness" and "heat diffusibility" as a cutting tool material. CBN, with hardness akin to that of diamond diamond is mainly used for cutting ferrous metal thanks to its lower reactivity than diamond with ferrous metal. Both materials can be polished to form "sharp cutting edge."

Q: What are the benefits of diamond tools?

Advantages. Diamond is one of the hardest natural materials on earth; much harder than corundum and silicon carbide. Diamond also has high strength, good wear resistance, and a low friction coefficient. So when used as an abrasive, it has many obvious advantages over many other common abrasives.

Q: How are diamond tools made?

High-quality Diamond cutting tools are manufactured with electrolytic iron powder where it acts as a part of the binder alloy and offers the specific arrangement of the diamond composites on to the surface of the tools.

Q: How do diamond tools work?

The actual grinding work is done by exposed diamond crystals that are held in place by the metal matrix or bond. Each diamond is supported by a bond tail which trails behind the diamond. While the blade rotates through the material, the exposed diamonds on the surface grind the material.

Q: How are diamond tools made?

High-quality Diamond cutting tools are manufactured with electrolytic iron powder where it acts as a part of the binder alloy and offers the specific arrangement of the diamond composites on to the surface of the tools.

Q: How are diamond tools made?

High-quality Diamond cutting tools are manufactured with electrolytic iron powder where it acts as a part of the binder alloy and offers the specific arrangement of the diamond composites on to the surface of the tools.

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