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CBN Abrasive Sanding Belt

CBN (cubic boron nitride) is a highly sought-after abrasive grain due to its exceptional hardness and chemical inertness, second only to diamond. Our new CBN abrasives are specially designed to tackle the toughest materials, including hardened steel (>55 HRC), ceramic materials, high-speed steel, nickel-based superalloys, and chilled castings.One of the key features of our CBN abrasive belts is their flexibility, thanks to the use of patented aramid fibers as a support material. Aramid fibers, also known as Kevlar, are renowned for their high strength, elongation, and vibration-dampening properties. To further enhance the durability and performance of our CBN abrasives, the support material is applied with a formfitting copper layer.The CBN crystals are then bonded to the abrasive belt using a galvanic process that involves a nickel-based alloy. Depending on the application, the CBN crystals can be arranged in a regular intermittent pattern or with no spacing, covering the entire surface of the belt. This ensures maximum cutting efficiency and a longer service life for the abrasive belt.Whether you're working with tough materials like hardened steel or looking for a high-performance abrasive solution for your manufacturing process, our CBN abrasives are the perfect choice. With their exceptional hardness, chemical inertness, and flexible design, they offer unparalleled cutting power and durability.

CBN:

Hardened steels, chrome (layers), carbon metals, grey cast iron

Recommended grinding:

Grinding of surfaces, edges and cylindrical workpieces

Types of workpieces:

Rollers, (paper) cylinders, glass edges, marble and granite slabs, ceramic coated elements

Operation:Robots, automated grinding and grinding by hand.

Grit: customized,Lenght: 8-69000mm,widith:5-400mm

Very long service life Extremely hard materials can be machined High stock removal rate

due to patent-registered manufacturing method

due to selective and first-class grain quality

due to the use of special cloth

due to innovative grain and belt bonding technology

Consistent surface quality Suitable for dry and wet grinding

due to excellent grinding power of the cubic boron nitride

due to the avoidance of thermal damage to the parent material by cool grinding 

Application:

CBN (Cubic Boron Nitride) Abrasive Sanding Belts are advanced abrasive tools designed for precise sanding and grinding applications, especially when working with hard and tough materials. They find extensive use across various industries that require high-precision material removal:

  1. Metalworking: CBN sanding belts are crucial in the metalworking industry for sanding and shaping hardened steel, high-speed steel, and other ferrous materials. They are employed in tasks such as tool and die making, sharpening cutting tools, and precision grinding.

  2. Aerospace: In aerospace manufacturing, CBN belts are used for sanding and grinding critical components like aircraft engine parts, turbine blades, and aerospace alloys due to their ability to maintain tight tolerances and produce superior surface finishes.

  3. Automotive: CBN abrasive sanding belts play a vital role in automotive manufacturing, particularly in the production of engine components, transmission parts, and high-precision gears.

  4. Bearings: They are used in the production of bearings to achieve precise shapes and tolerances, ensuring smooth and efficient bearing operation.

  5. Ceramics and Hard Materials: CBN sanding belts are suitable for sanding ceramics, advanced ceramics, and extremely hard materials that are challenging to process with conventional abrasives.

Features:

  1. Cubic Boron Nitride Abrasive: CBN belts are coated with cubic boron nitride, an exceptionally hard material that rivals diamond in hardness. This characteristic makes them ideal for sanding hard materials.

  2. High Thermal Conductivity: CBN exhibits high thermal conductivity, which helps dissipate heat generated during sanding, reducing the risk of overheating and thermal damage to the workpiece.

  3. Precision Sanding: CBN abrasive sanding belts excel in precision sanding applications, delivering consistent results and maintaining tight tolerances.

  4. Longevity: CBN abrasive is highly durable, ensuring an extended belt life and reduced tool wear, resulting in cost savings.

Performance:

CBN Abrasive Sanding Belts offer outstanding performance in various aspects:

  • Efficient Material Removal: They remove material efficiently, especially from hard and difficult-to-machine materials, resulting in reduced sanding time.

  • High Surface Finish: CBN belts produce superior surface finishes, reducing the need for additional finishing processes.

  • Dimensional Accuracy: These belts maintain precise dimensions and tolerances, ensuring the workpiece meets strict quality standards.

  • Reduced Heat Generation: CBN's high thermal conductivity minimizes heat buildup during sanding, preventing thermal damage to the workpiece.

  • Longevity: CBN abrasive sanding belts have a long lifespan, reducing the frequency of belt replacements and associated downtime.

  • Versatility: They are versatile tools suitable for a wide range of materials and applications, making them a valuable asset in industries that require high-precision sanding and grinding.

Order Code Format

which includes the following components:

CBNSB: This is likely an abbreviation or code representing our product.

Length: This should be replaced with the desired length of the product you want to order.

Width: This should be replaced with the desired width of the product you want to order.Grit: This should be replaced with the specific grit level or abrasive coarseness you require for the product.

Specification

  • Grit: Available in various grit levels, including 60 120 240 400 600 800 1200 1500 and 1800Grit. The choice of grit depends on the level of abrasiveness required for your specific application.

  • Size (Diameter): The cloth come in various sizes to accommodate different tools and applications, with diameters including

  • Diameterx Width:

  • ø75x36mm, ø7538mm,ø75x50mm,ø100x38mm,ø150x38mm, ø150x50mm,ø150x64mm,ø150x65mm, ø200x40mm, ø200x50mm, ø200x64mm,  ø200x65mm, ø200x75mm, ø200x64mm, 

  • Lengthx Width

  • 330x8mm,457x18mm,520x20mm,533x30mm,540x30mm,570x25mm,610x25mm,750x25mm,762x25mm,820x40mm,830x70mm,914x50mm,1010x70mm,1100x100mm,1160x100mm,1180x80mm,1180x100mm,1220x50mm,1600x8mm,1600x15mm,1800x50mm,1800x70mm,1800x80mm,1800x100mm,1830x100mm,2000x50mm,2000x100mm,2130x60mm,2130x100mm,2400x100mm,2500x100mm,2500x150mm,2642x100mm,2690x100mm,2700x16mm,3350x50mm,3350x60mm,3350x100mm,3500x100mm,3500x150mm etc.

Applications

  • Metalworking: CBN Abrasive Sanding Belts are widely used in metalworking applications, including sharpening, grinding, and polishing high-speed steel (HSS), tool steel, hardened steel, and other ferrous alloys. They are essential for precision machining operations.

  • Hardened Materials: These belts are particularly effective for grinding and finishing hardened materials that are challenging to work with using traditional abrasives. They excel in tasks like shaping, profiling, and achieving precise dimensions.

  • Aerospace Industry: In the aerospace industry, CBN Abrasive Sanding Belts are used for grinding and finishing critical components such as turbine blades, aircraft engine parts, and aerospace alloys, where precision and durability are crucial.

  • Automotive Industry: They find applications in the automotive sector for tasks like grinding and polishing engine parts, crankshafts, camshafts, and other components that require high precision and surface quality.

  • Tool and Die Manufacturing: CBN abrasive belts are essential in tool and die manufacturing for precision sharpening and maintaining the cutting edges of tools, including drills, end mills, and inserts.

  • Bearings and Gears: These belts are used in the manufacturing of bearings and gears, where achieving exact dimensions and surface finishes is critical for performance and longevity.

Features

  • Cubic Boron Nitride Abrasive: The standout feature of CBN Abrasive Sanding Belts is the use of CBN as the abrasive material. CBN is second only to diamond in hardness and is exceptionally suited for grinding hard materials like steel and alloys.

  • Exceptional Hardness and Heat Resistance: CBN is highly heat-resistant, allowing it to maintain its cutting ability even at elevated temperatures. This makes CBN abrasive belts suitable for high-speed grinding applications.

  • Longevity: CBN abrasive belts have a longer lifespan compared to traditional abrasive belts, reducing the frequency of belt changes and increasing productivity.

  • Precise Material Removal: They provide precise material removal, ensuring that workpieces maintain their intended dimensions and tolerances during the grinding process.

  • Consistent Surface Finish: CBN Abrasive Sanding Belts deliver a consistent and high-quality surface finish, making them ideal for applications where surface aesthetics and quality are critical.

  • Versatility: While they are primarily used on hardened materials, CBN abrasive belts can also be effective on softer materials, offering versatility in various applications.

  • Dry and Wet Use: Depending on the product, CBN abrasive belts can be used for both dry and wet grinding applications, allowing users to choose the most suitable method for their specific needs.

  • Safety Considerations: Proper safety precautions should be followed when using CBN abrasive belts, including wearing appropriate personal protective equipment (PPE) and ensuring safe machine operation.

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Frequenstly Answer Qeustion

Q: Electroplated diamond belt VS CBN Sanding Belt

Diamond is harder than CBN abrasive, but thermal stability is lower. CBN belts can process ferrous metal and alloy materials. This supplied new process way to processing toughness, tenacity and some difficult-to-machine materials.

Q: What are the typical applications for CBN Abrasive Belts?

A2. CBN Abrasive Belts are widely used in various industries, including metalworking, aerospace, automotive, tool and die manufacturing, and more. They are used for precision grinding and finishing tasks on hardened materials, such as tool steel, high-speed steel, and aerospace alloys.

Q: Can CBN Abrasive Belts be used for both wet and dry grinding applications?

A4. Yes, depending on the specific product, CBN Abrasive Belts can be used for both wet and dry grinding applications. Users can choose the method that best suits their needs and the requirements of the workpiece.

Q: How do I maintain and extend the lifespan of CBN Abrasive Belts?

A6. To extend the lifespan and maintain the performance of CBN Abrasive Belts, it's essential to keep them clean and free from debris during use. Proper tension and tracking on the grinding machine are also crucial for consistent results.

Q: Q8. Can CBN Abrasive Belts be used on softer materials as well?

A8. While CBN Abrasive Belts are primarily designed for hardened materials, they can also be effective on softer materials. Their versatility allows for a range of applications, but they truly shine when used on hard materials that challenge traditional abrasives.

Q: What is CBN, and what sets CBN Abrasive Belts apart from traditional abrasive belts?

A1. CBN stands for Cubic Boron Nitride, a superhard material second only to diamond in hardness. CBN Abrasive Belts use CBN as the abrasive material, making them exceptionally effective for grinding and finishing hard materials like steel and alloys. They excel in precision, longevity, and heat resistance compared to traditional abrasive belts.

Q: What advantages do CBN Abrasive Belts offer over traditional abrasives?

A3. CBN Abrasive Belts offer several advantages, including exceptional hardness, heat resistance, precise material removal, longevity, and consistent surface finish. They are particularly valuable for maintaining workpiece dimensions and achieving high-quality surface finishes.

Q: Are CBN Abrasive Belts compatible with all types of grinding machines?

A5. Compatibility may vary depending on the specific CBN Abrasive Belt and the grinding machine. It's important to ensure that the machine is designed to work with abrasive belts and that it can operate within the recommended parameters, including speed and tension.

Q: What safety precautions should be followed when using CBN Abrasive Belts?

A7. Safety is paramount when using CBN Abrasive Belts. Users should wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and dust masks. Follow safety guidelines and the manufacturer's recommendations for safe and efficient operation.

Q: What benefits can I expect from using CBN Abrasive Belts in my applications?

A9. Using CBN Abrasive Belts can provide benefits such as precise material removal, extended tool life, consistent surface finishes, and improved productivity. They are essential tools for industries where precision and durability are critical.

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